Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. The mixture is blasted with hot air to burn off the sulfur and sent to the smelter. Lead is usually smelted in a blast furnace using the carbon from the sintering machine to provide ...
Get MoreThe Introduction of Sintering machine Sintering machine is suitable for sintering operation of large ferrous metallurgy sintering factory,which is the main equipment in exhaust sintering process.It can sinter different components,different particle concentrate powder and rich-mineral powder to blocks,and partly eliminate sulfur harmful ...
Get MoreLead and Zinc Smelting Industry Description and Practices ... lurgically or hydrometallurgically, depending on the type of ore used as a charge. In the pyromet-allurgical process, ore concentrate containing lead, zinc, or both is fed, in some cases after sin-tering, into a primary smelter. ... sintering machine. Other raw materials may be added ...
Get MoreLead smelting companies were once prevalent throughout the United States and other countries in the world, and lead is still required in a number of day-to-day tasks. The Process of Smelting. Producing lead first begins with sintering. This is when lead ore gets put inside a sintering machine along with a number of other substances, which can ...
Get MoreLead Blast Furnace Smelting. Blast furnace has been used for lead ore/concentrate smelting for a long time.It plays a fundamental role to modern metallurgy and is still very important in the small-scale smelting application. After numerous modifications based on practical experience, Metalcess is able to offer a high-performance solution with ...
Get MoreThe sintering process includes preparation of the charge, including proportioning or batching the individual components, mixing, moistening, and pelletizing; sintering a prepared charge on sintering machines; and processing the hot sintered cake by fragmentation, screening to remove lumps up to 5–10 mm, cooling up to 100°C and sorting.
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Get MoreSinter plants agglomerate iron ore fines (dust) with other fine materials at high temperature, to create a product that can be used in a blast furnace.The final product, a sinter, is a small, irregular nodule of iron mixed with small amounts of other minerals. The process, called sintering, causes the constituent materials to fuse to make a single porous mass with little change in the chemical ...
Get More6.1.2.3 Lead Ore Processing Lead ore beneficiating includes milling, concentration, and sintering. After sintering, the ore is smelted in a blast furnace to produce rough lead bullion. Rough lead bullion still contains many impurities. Therefore, the rough lead bullion is …
Get More(b) Sintering machine means any furnace in which a lead sulfide ore concentrate charge is heated in the presence of air to eliminate sulfur contained in the charge and to agglomerate the charge into a hard porous mass called sinter. (c) Sinter bed means the lead sulfide ore concentrate charge within a sintering machine.
Get More20 The iron ore fines (− 10 mm) are agglomerated using Dwight Lloyed sintering …
Get MoreSINTER MACHINE FEED (10) Ore concentrate Misc. lead materials Flux diluent Sinter recycle Weight, percent 31.47 12.44 19.86 36.20 3. ... TYPICAL SIZE PROFILE OF EMISSIONS UPDRAFT LEAD SINTERING MACHINE (11) Size, micron 20-40 10-20 5-10 5 % weight 15-45 9-30 4-19 1-10 26 ----- Sintering is the only step in the lead smelting process that emits ...
Get MoreMay 11, 2019· Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting.
Get MoreA sintering machine for pulverulent ore concentrates containing sulfidic metals including an ignition zone, a sintering zone and at least two cooling zones wherein there is total recirculation of cooling gases between two cooling zones and including a recuperative heat exchanger for cooling the exhaust gas from the first cooling zone, prior to its introduction to the second cooling zone.
Get MoreLead Metal Processing Technology. Primary Lead Processing Primary Lead production begins with sintering Concentrated Lead ore is fed into a sintering machine with iron silica limestone fluxes coke soda ash pyrite zinc caustics or pollution control particulates The mixture is blasted with hot air to burn off the Sulphur and sent to the smelter Lead Melting Technology
Get MoreA process is provided for obtaining lead bullion by the reduction of sintered ore which is produced by sintering materials including lead concentrate, said process being characterized in that zinc removed tailings are mixed into said materials, whereby the productivity of the pyrometallurgical lead refining may be improved and valuable metals may also be recovered from the zinc removed tailings.
Get More1.2. Why sintering. Lead and zin metals are produced in blast furnace. In a blast furnace, ore, coke and flux are continuously supplied through the top of the furnace, while air (sometimes with oxygen enrichment) is blown into the lower section of the furnace, so that the chemical reactions take place throughout the furnace as the material moves downward.
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Get MoreThe Sintering Process of Iron Ore Fines | ispatguru.com. Mar 9, 2013 ... The product of the sintering process is called sinter and is having ... material in the form of cake is discharged into the hot sinter crusher. ... machines the capital investment costs are low and the construction periods are short.
Get MoreProcess for sintering lead concentrates. An improved process for increasing (1) the removal of sulfur from lead concentrates and (2) the ratio of fresh, lead concentrate in the feed to a conventional lead concentrate sintering machine. Oxygen is added to the air of the updraft ignition section in predetermined amounts coupled with predetermined ...
Get MoreJP-4605142-B2 chemical patent summary.
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Get MoreSintering and Indurating Equipment. Group's range of equipment traditionally includes sintering equipment: since 1934 Uralmashplant is designing and manufacturing sintering and indurating conveyor machines and other main process equipment for pelletizing and sintering plants (drum, screw, and rotary mixers; drum and bowl pelletizers; raw pellet crushers; roller and vibrating screens; special ...
Get MoreLead Processing – Illinois Sustainable Technology Center …. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda … This process results in molten lead and dross.. Click & Chat Now
Get MoreOre lead co ncentrates proportioning and blending . system. ... [Show full abstract] implemented at all of the sintering machines. System for heat transfer to layer is improved. In order to ...
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Get More1801-01 Lead smelting, sintering, or refining; calcium carbide manufacturing. Applies to establishments primarily engaged in the smelting, sintering, or refining of lead, including the manufacturing of calcium carbide. The lead ore most commonly mined is galena which is the sulfide of lead. The ore is mixed with other metalliferous minerals ...
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Get MoreSintering in the Powder Metallurgy Process. Sintering is a heat treatment applied to a powder compact in order to impart strength and integrity. The temperature used for sintering is below the melting point of the major constituent of the Powder Metallurgy material. After compaction, neighbouring powder particles are held together by cold welds ...
Get MoreConcentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in …
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